Product Description
Product Description
Feature:
A. High power range from 50W to 2KW
B. Dia: 57mm-110mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller
Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Δ 110mm BLDC Motor with RV50 Worm Gearbox Size Dimensions
Dimensions (Unit: mm )
Mounting screws are included with gear head.
Δ Brushless DC Motor Specification:
|
Motor Power (W) |
600 |
1000 |
1500 |
|
Motor Length(mm) |
123 |
153 |
183 |
|
Motor Rated Speed(rpm) |
2000 |
||
Δ RV63 Worm Gearbox Specification:
| Gear Ratio | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 |
| Rated output speed(rpm) | 267 | 200 | 133 | 100 | 80 | 67 | 50 | 40 | 33 | 25 | 20 |
| Rated Torque(N.m) | 17.2 | 22.9 | 34.4 | 44.7 | 54.4 | 63.6 | 68 | 54 | 60 | 52 | 40 |
Other Specification form:
Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 231/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2024-05-03
China Custom High Torque 7 Series 122*122mm F1 type concentric square flange reducer Gear box For AC DC motor gearbox definition
Product Description
Warm Tips
Please inquiry and confirm us before orders.
Company Profile
HangZhou CHINAMFG Industrial Co.,Ltd. is a Chinese manufacturer of servo motor, servo driver, small and medium gear reduction motor.Who has passed the ISO 9001 international Quality System Certification. Most of the products have got CE and CCC certifications. These products are sold all over the world such as the United States, Europe, Southeast Asia and Middle East,etc.
The core products are include the universal servo motor, servo driver, G1 series micro/small reduction motor (power:from 6W to 400W).Torque motor,L series Linear type reduction motor, F1 series orthogonal reduction motor, CB type gear reduction motor with electromagnetic clutch and brake, AC/DC speed controller and reduction motor accessories, GH,G3,G4 type medium reduction motor (Power :from 0.1kw to 3.7kw), the gear motors for poultry farm equipment, stainless steel thermostability long shaft motor, etc. They have been widely applied in the embroidery machine, CNC machine, packing machine, engraving machine, printing machinery, packing machinery, textile machinery, household appliances, etc.
We shall meet customer increasing demand.
We shall provide customer with our best service.
Certifications
Product Description
FAQ
1. Q: What is the warranty of your products?
A: All parts have a One-Year Warranty as long as it is within the warranty period and proof of purchase is avaliable. Improper use or installation is not a manufacturer’s defect.
2. Q: How long is your delivery time?
A: Generally, it is 3-7 business days if the goods are in stock or it is 7-15days if the goods are not in stock. It is according to customer’s quantity and request.
3. Q: What payment method can I use? And what’s your terms of payment?
A: We can accept Company Bank transfer and Western Union. For samples, it’s 100% T/T in advance. For orders, it’s 30% T/T in advance, and 70% balance before shipment.
4. Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide the sample, but the customer should pay for the cost. We could use FEDEX/ DHL/ TNT shipping, and it may take 5-7 business days.
Contact Information
INTERNATIONAL TRADE DEPARTMENT
ADD:No.188 Huanxi Road , Jinqing Town, Xihu (West Lake) Dis. District, Tatizhou City, ZHangZhoug Province,P.R.China /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 20 54 |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2024-04-26
China Custom Mini Reducer Diameter 20mm 12V DC Brush Motor Planetary Reducer Gear Box components of gearbox
Product Description
Product Description
Upgrade your medical equipment with the top-notch electric gear motor from HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. This motor boasts a 0.65A stall current, 48CPR encoder, back shaft, and the option of metal or carbon brush for enhanced durability and performance.
Technical parameters
| Model | Voltage
Unit: VDC |
No load speed
Unit: rpm |
Noload current
Unit: mA |
Stall torque
Unit: kg.cm |
Gear ratio |
| 20D18011-EN | 12V | 535 rpm | 60mA | 0.89 kg.cm | 11.7:1 |
| 20D18571-EN | 12V | 215 rpm | 60mA | 2 kg.cm | 29:1 |
| 20D18056-EN | 12V | 110 rpm | 60mA | 3.3 kg.cm | 56:1 |
| 20D185717-EN | 12V | 58 rpm | 60mA | 5.6 kg.cm | 107:1 |
| 20D185715-EN | 12V | 30 rpm | 60mA | 9.7 kg.cm | 205:1 |
| 20D18 0571 -EN | 12V | 13 rpm | 60mA | 15 kg.cm | 455:1 |
| 20D13031-EN | 12V | 260 rpm | 40mA | 1.3 kg.cm | 31:1 |
| 20D13078-EN | 12V | 105 rpm | 40mA | 2.8 kg.cm | 78:1 |
| 20D130195-EN | 12V | 42 rpm | 60mA | 6.4 kg.cm | 195:1 |
| 20D130488-EN | 12V | 16 rpm | 60mA | 11 kg.cm | 488:1 |
| Model | Voltage
Unit: VDC |
No load speed
Unit: rpm |
Noload current
Unit: mA |
Stall torque
Unit: kg.cm |
Gear ratio |
| 20D18011 | 12V | 535 rpm | 60mA | 0.89 kg.cm | 11.7:1 |
| 20D18571 | 12V | 215 rpm | 60mA | 2 kg.cm | 29:1 |
| 20D18056 | 12V | 110 rpm | 60mA | 3.3 kg.cm | 56:1 |
| 20D185717 | 12V | 58 rpm | 60mA | 5.6 kg.cm | 107:1 |
| 20D185715 | 12V | 30 rpm | 60mA | 9.7 kg.cm | 205:1 |
| 20D18 0571 | 12V | 13 rpm | 60mA | 15 kg.cm | 455:1 |
| 20D13031 | 12V | 260 rpm | 40mA | 1.3 kg.cm | 31:1 |
| 20D13078 | 12V | 105 rpm | 40mA | 2.8 kg.cm | 78:1 |
| 20D130195 | 12V | 42 rpm | 60mA | 6.4 kg.cm | 195:1 |
| 20D130488 | 12V | 16 rpm | 60mA | 11 kg.cm | 488:1 |
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
Welcome to HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.
Specializing in AC and DC motors for various devices, HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. offers a wide range of products for kitchen appliances, air flow products, power tools, and more.
Key Features:
- Powerful DC brushed and brushless motors
- Experienced engineers with extensive application expertise
- Global presence with successful sales in over 20 countries
- Compliance with EU & America regulations (CE standards, RoHS, etc.)
- ISO9001:2001 certified management systems
Benefits of Choosing HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.:
- Superior customer service
- Reliable and high-quality products
- Innovative designs in line with the latest trends
- Wide product range to meet diverse needs
- Competitive prices due to efficient business structure
- Convenient ordering quantities
Partner with HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. for customer-specific motion solutions that make a difference in project development and production needs.
Exhibitors and customers
FAQ
Q1. What about the payment way?
A1. By TT at sight or trade assurance. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.
Q2. How long is the guarantee?
A2. We offer you high quality motors with 12 months guarantee and reply you as soon as possible within 5 hours.
Q3. If the motor some parts is broken 1 day, how can we get help from you?
A3. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.
Q4.How does your factory do regarding quality control?
A4.We have CE certificate and we have a special QC department in charge of products’ quality. If you also need other certificates, we also can help to apply.
Q5. What is your packaging?
A5. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the motor on the wooden bracket.
Q6. How can we check the motor before delivery?
A6. We can provide online checking when testing the motor on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, DC Gear Motor |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
| Customized Request |
|---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2024-04-11
China Custom ZD 3-200K Reduction Ratio Machine Motor Planetary Gearbox For Automation Equipment cycloidal gearbox
Product Description
Model Selection
Planetar y gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Range Of Planetary Gearbox
Other Products
Company Profile
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Type: | Planetary Gear Box |
| Size: | 60mm-160mm |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-12-22
China Custom R series Helical Gear Reducer with big Ratio Three Stage Gear Motor Output with Flange automatic gearbox
Warranty: 1 calendar year
Applicable Industries: Resorts, Garment Outlets, Constructing Substance Shops, Equipment Mend Stores, Foodstuff & Beverage Manufacturing facility, Farms, Retail, Food Store, Design works , Vitality & Mining, Foods & Beverage Shops, Other, Advertising Organization
Fat (KG): 50
Gearing Arrangement: Helical
Output Torque: up to 20000Nm
Input Speed: up to 2000rpm
Output Velocity: up to 1500rpm
Gears: Helical Gears Transmission Gear Box
Ratio: 1.3~289.seventy four
Software: Electricity Transmission
Merchandise name: Gearbox
Coloration: RAL5571(blue)
Mounting Position: Horizontal (foot Mounted)
Packing: Wood Box
Customization: Satisfactory
Housing Content: Iron Casting
Packaging Information: Wood Box
Port: HangZhou,ZheJiang
1. The composition plan, physical appearance diagram and other connected diagrams in sample are examples, there is no rigorous proportion prerequisite. If you want specific dimension of specific types, make sure you get in touch with our product sales dept.. (The unmarked dimension units are mm). 2. Equipment device has been examined ahead of shipped, customers should include lubrication oil before running. 3. We can only refer to the marked oil in the mannul. True oil filling level must be the same with the mark on oil immersion lens. 4. Lubrication oil viscosity ought to be selected according to working circumstances and ambient temperature. 5. To avoid mishaps, all the rotation areas ought to be added with protective covers in accordance to security regulation of the nation and region. 6. The sound shaft enter composition equipment device is not geared up with any motor. 7. Motors of Y collection are provided with protection grade of IP54 except if otherwise specified. 8. Except if or else specified, you will receive the terminal box at 0°.
| Housing substance | Cast iron/Ductile iron |
| Housing hardness | HBS190-240 |
| Gear materials | 20CrMnTi alloy metal |
| Surface hardness of gears | HRC58°~sixty two ° |
| Gear core hardness | HRC33~40 |
| Enter / Output shaft material | 42CrMo alloy metal |
| Input / Output shaft hardness | HRC25~30 |
| Machining precision of gears | precise grinding, 6~5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | tempering, cementiting, quenching, and so on. |
| Effectiveness | 94%~ninety six% (relies upon on the transmission stage) |
| Sounds (MAX) | sixty~68dB |
| Temp. rise (MAX) | 40°C |
| Temp. rise (Oil)(MAX) | 50°C |
| Vibration | ≤20µm |
| Backlash | ≤20Arcmin |
| Brand of bearings | China leading model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers requested, SKF, FAG, INA, NSK. |
| Brand name of oil seal | NAK — ZheJiang or other manufacturers requested |
Q: Are you trading company or producer ?A: We are manufacturing unit.
Q: How long is your supply time?A: Usually it is 5-10 times if the merchandise are in inventory. or it is 15-twenty days if the goods are not in stock.
Q: Can we buy 1 computer of each merchandise for good quality testing?A: Indeed, we are glad to settle for demo buy for quality screening.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in progress, stability prior to shippment.If you have other issue, freely to speak to us,make sure you.
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by czh
China Custom 12V 24V DC Gear Motor High Torque Electric Motor Gearbox for Automatic Application with Great quality
Solution Description
Our factory
FAQ
Q: Are you buying and selling firm or maker ?
A: We are Integration of market and trade, with in excess of twenty several years experience in DC worm equipment motor. Our business have gathered competent production line, complete management and strong analysis assistance, which could match all of the customers’ requirements and make them pleasure.
Q: What is your major solution?
-DC Motor: Gear motor, Sq. motor, Stepped motor, and Micro motor
-Welding gear: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
-Motors areas: Gears, Bearings, Connectors, Shafts
-Other varieties of Motors: Supporters, Pumps
Q: What if I will not know which DC motor I require?
A: Don’t worry, Send out as much info as you can, our team will support you discover the right 1 you are hunting for.
Q: What is your phrases of payment ?
A: Payment=1000USD, thirty% T/T in advance ,balance prior to shippment.
If you have one more concern, pls come to feel totally free to speak to us as underneath:
Q: How to supply:
A: By sea – Buyer appoint forwarder, or our sales group find ideal forwarder for consumers.
By air – Purchaser supply accumulate express account, or our product sales group uncover ideal convey for consumers. (Mostly for sample)
Other people – Truly,samples ship by DHL,UPS, TNT and Fedex and so on. We set up to shipping goods to some area from China appointed by customers.
Q: How lengthy is your supply time?
A: Normally it is 5-ten times if the goods are in inventory. or it is fifteen-twenty times if the products are not in inventory, it is in accordance to amount.
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
China Good quality CZPT 2022 new reducer gearbox GK series helical electric motor reducer GK85 with Free Design Custom
Warranty: 1 year, 1 Year
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Retail, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 180 KG
Gearing Arrangement: Helical
Output Torque: 1.65-16754NM
Input Speed: 560-3000r/min
Output Speed: 0.06-593r/min
Product name: GR/ GK / GS series helical Inline electric motor reductor
Application: Machine Tool
Mounting Position: Horizontal (foot Mounted)
Color: Blue
Material: Cast Iron
Certificate: ISO9001:2008
Packing: Wooden Box
Structures: Bearing
Ratio: 5-100
Packaging Details: Small size: standard export packing (carton and pallet); Big size: fumigated wood carton or non-wood packing material carton
Port: Main ports in China
Specification itemvalueApplicable IndustriesBuilding Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Retail, Printing Shops, Construction works , Energy & Mining, New Product Skid Steer Slasher Gearbox Agricuktural Farm Equipment Grass cutting Hay Slasher for Cutting Grass Food & Beverage Shops, Advertising CompanyGearing ArrangementHelicalOutput Torque1.65-16754NMInput Speed600-3000r/minOutput Speed0.06-593r/minPlace of OriginZheJiang , ChinaBrand NameGuomaoProduct nameGR/ GRF/ GRX series helical Inline electric motor reductorApplicationMachine ToolMounting PositionHorizontal (foot Mounted)ColorBlue,red,green,whiteWarranty1 YearMaterialCast IronCertificateISO9001:2008PackingWooden BoxStructuresBearingRatio5-100 Small size: standard export packing (carton and pallet); Big size: fumigated wood carton or non-wood packing material carton Company Profile Founded in 1993, ZheJiang CZPT Guotai Reducer Co., Ltd. is a large-scale reducer manufacturer in China. We own a workshop covering an area of 50,000sqm and over 600 machining tools and testing equipment. In our 4,000sqm constant temperature workshop, there are 58 sets of high-efficiency and high-precision NC gear grinding machines and an automatic gear testing center, which represent world-class level. The machine’s installation and debugging precision is up to Grade 3, which ensures mass production of Grade 5-6 gears. Our annual sales income is over RMB900 million. Our products sell well all over the world. We have successfully developed various products, including B and X serial cycloidal-pin gear speed reducers, 8000 serial cycloidal-pin gear speed reducers, Z (ZDY, ZLY, ZSY, planetarygearboxmanufacturingwormgearbox straight gear planetary gear reducer cycloid speed reducer planetary gearbox and ZFY) serial hard gear face cylindrical gear speed reducers, MBY serial side-driven reducers, D (DBY and DCY) serial hard gear face cone gear speed reducers, GR serial helical gear speed-down motors, GS serial helical gear worm gear speed-down motors, GK serial helical gear curved tooth cone gear speed-down motors, GF serial parallel axis helical gear speed-down motors, P and V serial industrial gearboxes, ZLYJ serial hard gear face speed reducers for plastic extruders, and YB serial oil cooling electric drive drums. We also design and manufacture non-standard speed reducers. In addition, we recommend RV and VF serial aluminum alloy worm gear speed reducers, WP serial involute worm gear speed reducers, JWM, SWL and WSH serial screw lifters, CW serial arc worm gear speed reducers, secondary enveloping worm gear speed reducers, and various couplers. Please feel free to contact us for further information. FAQ 1. who are we?We are based in ZheJiang , China, start from 2003,sell to North America(00.00%),Western Europe(00.00%), Factory price stainless steel metal pins hollow dowel pin hollow pin roller shafts with screw thread Southeast Asia(00.00%),Mid East(00.00%). There are total about 11-50 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?Reducer Motor4. why should you buy from us not from other suppliers?Founded in 1993, ZheJiang CZPT Guotai Reducer Co., Ltd. is a large-scale reducer manufacturer in China. We own a workshop covering an area of 50,000sqm and over 600 machining tools and testing equipment. In our 4,000sqm constant temperature workshop.5. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery；Accepted Payment Currency:USD,EUR,CNY;Accepted Payment Type: T/T,L/C,Western Union,Cash;Language Spoken:English,Chinese, 15kW AC Motor 96V 6000 rpm German,Russian,Korean
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
China wholesaler CZPT Prn Series Planetary Gear Reducer Double Stage 750mm Servo Speed Gearbox for NEMA 42 Motor with Free Design Custom
Solution Description
NEWGEAR prn series planetary equipment reducer double stage 750mm servo pace gearbox for nema 42 motor
Solution Description
Planetary gearbox is a type of reducer with broad flexibility. The interior equipment adopts low carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the qualities of tiny composition size, massive output torque, large velocity ratio, substantial efficiency, secure and dependable efficiency, and so forth. The inner gear of the planetary gearbox can be divided into spur gear and helical equipment. Clients can choose the proper precision reducer in accordance to the requirements of the application.
Descriptions:
one.The output shaft is produced of big size,massive span double bearing design,output shaft and planetary arm bracket as a entire.The input shaft is positioned straight on the earth arm bracket to make certain that the reducer has high working accuracy and highest torsional rigidity.
two.Shell and the internal ring equipment used built-in style,quenching and tempering soon after the processing of the tooth so that it can obtain substantial torque,substantial precision,substantial use resistance.Furthermore surface nickel-plated anti-rust remedy,so that its corrosion resistance drastically increased.
3.The planetary gear transmission employs full needle roller CZPT retainer to increase the make contact with surface area,which tremendously updates structural rigidity and support existence.
4.The equipment is created of Japanese imported materials.Right after the metal reducing method,the vacuum carburizing warmth remedy to 58-62HRC. And then by the hobbing,Get the very best tooth condition,tooth path,to make sure that the equipment of large precision and very good impact toughness.
5.Input shaft and sun equipment built-in structure,in order to boost the operation precision of the reducer.
6.Ring equipment processing technologies: Employing internal gear slotting device and hobbing equipment the precision of ring gear after processing can attain .GB7.
Qualities:
one.Output threaded link, regular installation,common usage
2.Solitary cantilever composition.basic layout,financial value
three.Functioning continual. Minimal sound
4.Round flange output,threaded reverse relationship,standardized dimensions
5.Keyway can be opened in the drive shaft
six.The output relationship technical specs are total and there are a lot of options
seven.Reduced backlash. Can go well with most event
eight.Velocity ratio selection:3-100
9.Precision assortment:8-16arcmin
10.Dimension variety:sixty-160mm.
Parameters:
| Variety | PRN160 collection Planetane Reducer | |
| Ratio | 100:one | |
| Optimum torque(Nm) | one.5 occasions rated torque | |
| Crisis end torque(Nm) | two. occasions rated torque | |
| Allowable radial pressure(N) | 2250 | |
| Allowable axial power(N) | 1500 | |
| Torsional rigidity (Nm/arc-min) | 35 | |
| Max. enter pace(rpm) | 4000 | |
| Rated input velocity(rpm) | 3500 | |
| Noise(dB) | ≤65 | |
| Average existence(h) | 20000 | |
| Performance(%) | ≥94% | |
| Backlash | 8-16arcmin | |
| Moment of intertia(kg.cm2) | 34.02 | |
| Rated torque(Nm) | 210 | |
| Diploma of safety | IP65 | |
| Operation temperature(ºC) | 90ºC to -10ºC | |
| Weight(kg) | seventeen | |
| Substance | Alloy metal, aluminum alloy |
Model Assortment:
Firm Profile
Newgear(China) receive German precision planetary equipment design and producing technologies,Production of high rigidity, modest backlash, lower noise, stable transmission, reliable and sturdy planetary reducer,commonly used in a variety of fields.
Newgear(China) has a comprehensive planetary gear reducer manufacturing chain .
Packaging & Shipping
Equipment reducers, also called reducers, appear in many transmission designs and are made to multiply torque and minimize input speed to a preferred output pace. The main gain of inline gearboxes is their ability to sustain control in programs involving higher rotational speeds. Their effectiveness and ability to give higher input speeds with minimal backlash make inline reducer gearboxes best for a vast variety of movement control apps
Equipment reducers, also called reducers, arrive in several transmission styles and are designed to multiply torque and minimize input pace to a preferred output velocity. The primary gain of inline gearboxes is their ability to sustain control in programs involving substantial rotational speeds. Their performance and potential to give large enter speeds with small backlash make inline reducer gearboxes perfect for a extensive selection of motion manage programs
China Custom Coaxial Helical Gearbox with 3 Phase Motor wholesaler
Merchandise Description
echnical Features
The high degree of modularity is a design feature of SRC helical gearboxes range. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, foodstuff, ceramics packing, logistics, plastics and so on. It is possible to set up the version required using flanges or feet.
Products characteristics
SRC series helical gear units has more than 4 types. Power 0.twelve-4kw Ratio 3.66-54 Torque max 120-500Nm. It can be connected (foot or flange) discretionary and use multi-mounting positions according to customers requirements.
Ground-hardened helical gears
Modularity,can be combined in many forms
Aluminium casing, light weight
Gears in carbonize hard, durable
Universal mounting
Refined design,space effective and low noise
Structure feature
Planetary gearboxes are used in a variety of occasions in which high effectiveness and high reduction ratio are necessary in a tiny space. Showcasing large precision and large torque-to-volume ratio, it is ideal for torque increase, deceleration, specific positioning and management of regenerative machinery. To make sure that the chosen planetary gearbox is the best fit for your application, it is important to contemplate parameters such as torque, backlash and gear ratios when choosing a planetary gearbox.
We are seasoned transmission sellers and offer you a extensive variety of transmissions, an essential component of numerous push programs. Gearboxes can be used to decrease or enhance pace, increase torque, reverse or adjust the course of a travel shaft. Gearboxes are also identified as equipment drives, velocity reducers, gear motors, speed reducers and gear reducers.
China Professional Reduction Gearbox Krt350 with Orbit Motor to Fertilizer Spreader with Free Design Custom
Merchandise Description
Reduction gearbox KRT350 with orbit motor to fertilizer spreader
Packaging & Shipping
Plastic bag packing for 1 piece / two pieces in 1 exporting carton / 100 cartons put on a pallet
FAQ
1.Q:Is your organization a trading business or a manufacturer?
A:Our business is a trading firm also a manufacturer, we have our possess factory to produce gearbox, pump help..And so forth
Also we distribute equipment pumps, tractor machinery,dump truck pump from picked top quality suppliers to satisfy customers’ variable desire.
2.Q:What about the good quality control and guarantee ?
A:”Good quality very first, Clients foremost”.Every single piece of goods is cheeked and examined strictly 1 by 1 prior to packing and transport.
Our goods have 1 yr guarantee, technical support is endless from us.
3.Q:Can you offer samples for examining and tests?
A:Yes,we supply cost-free samples for checking the build high quality and true performance of our products,the freight need to have to be coverd by consumer.
4.Q:How can I get to your business?
A:Our company deal with is No.888 Huaxu Highway,Xihu (West Lake) Dis. district,ZheJiang ,China
It is about thirty minutes by auto from ZheJiang Xihu (West Lake) Dis.ao airport or ZheJiang Xihu (West Lake) Dis.ao Railway station.
Gearboxes go by many various names, which includes gear drives, velocity reducers, gear reducers, pace reducers, and gear motors. All terms are utilized interchangeably when referring to inline equipment reducers. Our stock involves a broad assortment of gear reducers for large speed, higher precision programs with enter speeds up to 4000 RPM.
When looking at a reducer vs a gearbox, usually the only variation is terminology. This is since all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This may seem complex, but it really is really fairly basic. A reducer is a equipment established in between the motor and the equipment. The objective of the reducer is to decrease the rotational velocity transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (input) developed by the motor. Next, a reducer, as the name indicates, decreases the velocity of the input (output in rpm) so that the output is the right speed. The phrase “gearbox” is just a generic term utilized for the equipment practice between the motor and the equipment. Consequently, all reducers are gearboxes. Nevertheless, not all gearboxes reduce enter pace. Despite the fact that uncommon, gearboxes can really improve enter speeds. By significantly the most typical kind of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.