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China Standard Customize Dimension High Torque Ngw Series Cast Iron Planetary Gearbox for Conveyor cycloidal gearbox

Product Description

Product Description

Customize dimension High Torque NGW Series Cast Iron Planetary Gearbox for Conveyor

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ 

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on. 

Detailed Photos

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio 

4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000

New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Product Parameters

NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500
 

Stage Model Size                   Ratio Rated Power
Single-stage NGW11~NGW121  1~12 2.8~12.5 2. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 0.7-517KW
Three-stage NGW73~NGW123  1~6 180-2000 0.16-47.1KW

Types Sizes Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD 200,224,…1800,2000 4~5.6

6.3~9

50~400mm

40~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

6.3~9

50~130mm

40~100mm

60~220mm
NAZD 200,224,…1400,1600 10~18 30~240mm 60~560mm
NAZF 200,224,…500,560 10~18 30~85mm 60~220mm
NBD 250,280,…1800,2000 20~25

28~50

30~280mm 80~630mm
NBF 250,280,…500,560 20~25

28~50

30~80mm 80~220mm
NBZD 250,280,…1400,1600 56~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~125 28~55mm 80~220mm
NCD 315,355,…1800,2000 112~400 25~150mm 120~630mm
NCF 315,355,…500,560 112~400 25~50mm 120~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm 120~630mm
NCZF 315,355,…500,560 450~1250 25~45mm 120~220mm

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

gearbox

Different Types of Gearboxes and Their Applications

There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:

  • Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
  • Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
  • Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
  • Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
  • Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
  • Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
  • Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.

Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.

China Standard Customize Dimension High Torque Ngw Series Cast Iron Planetary Gearbox for Conveyor   cycloidal gearbox	China Standard Customize Dimension High Torque Ngw Series Cast Iron Planetary Gearbox for Conveyor   cycloidal gearbox
editor by CX 2024-05-16

China Standard High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor best automatic gearbox

Product Description

Product Description

ZHangZhoug New CZPT Hydraulic Co., Ltd. is a professional manufacturer of planetary reducers/gearbox. At present,we developed tens of thousands specifications of the planetary reducer/gearbox, travel drive,swing drive and winch drive.The ratio range is 3.3~9000, and the output torque range is 500~1200000N.m. The installation, dimensions and performance parameters of the reducer are exactly the same as famous European brands, which can be perfectly replaced and interchanged.

Details as follows:
BONFIGLIOLI (300 series, 700C series, 700T series, 600W series)
BREVINI (EM, ED, ET, EQ, EC, PD, PDA, CTD, CTU, SL types)
DINAMIC OIL (types RE, GB, RA, GBA)
REGGIANA RIDUTTORI (RR, RA type)
COMER (PG, PGA, PGR, PGW types)
REXROTH (GFT, GFT-W, GFB type)
ROSSI (R2E, R3E, R4E, RCE, RC2E, RC3E, MR2E, MR3E, MR4E, MRCE, MRC2E, MRC3E)
ZOLLERN (ZHP3.13, ZHP3.15, ZHP3.19, ZHP3.20, ZHP3.22, ZHP3.24, ZHP3.25, ZHP3.26, ZHP3.27, ZHP3.29, ZHP3.31, ZHP3.32)
FAIRFIELD, AUBURN GEAR, OMNI GEAR, O&K, etc. Therefore,our planetary reducer/gearbox can be used to replace the gearboxes of these brands.

Product Parameters

 

Bonfiglioli Dinamic oil Brevini RR
300 RE110 EM1571 ED1571 ET2571 RR65/105
301 RE210 EM1030 ED1030 ET2030 RR110/210
303 RE240 ED2030 ET3030 EQ4030 RR310
304 RE310 ED2040 ET3040 EQ4040 RR510
305 RE510 EM1045 ED2045 ET3045 RR510/710
306 RE810 EM1046 ED2046 ET3046 RR810
EM1065 ED2065 ET3065
307 RE1571 EM1090 ED2090 ET3090 RR1571
RE1520
309 RE1520 ED2150 ET3150 EQ4150 RR1700
310 RE2520 ED2250 ET3250 EQ4250 RR2700
ED2320 ET3320 EQ4320
311 RE3510 SL3001,SL3002,SL3003,SL3004 RR4000
313 RE3511,RE3512,RE3513,RE3514 SL4001,SL4002,SL4003,SL4004 RR5000/RR5200
315 RE6520 SL6001,SL6002,SL6003,SL6004   SL8501,SL8502,SL8503 RR6500
316 GB11000 SL12001,SL12002,SL12003,SL12004 RR8000
317 GB18000,GB21000, SL18001,SL18002,SL18003 RR10000
318 GB26000 SL25001,SL25002,SL25003,SL25004    RR15000
319 GB53000,GB53000 SL35001,SL35002,SL35003,SL35004    RR20000
320      
321 GB61000    

 

300 Series Planetary Geabox Parameter

 

  Model    

    Rated Output Torque  

(N.m)

Max.Power

(KW)

Max.Input Speed

(rpm)

Ratio
   
301 1750 30 3000 3.4-2700 7-700
303 2500 40 3000 3.6-2800 9-800
305 5000 60 3000 3.6-2800 9-800
306 8500 75 2500 3.6-2900 9-800
307 12500 100 2500 3.4-2400 13-700
309 18500 130

2500

3.4-2400 13-700
310 25000 150 2000 4-2500 40-900
311 35000 180 2000 4-2100 18-800
313 50000 200 2000 4-2200 18-800
315 80000 250 1500 4-1800 70-900
316 105000 270 1500 4.4-1200 50-600
317 150000 300 1000 4-1900 70-900
318 200000 340 1000 4.4-1100 200-700
319 30000 380 500 4.8-1400 300-800

Certifications

Packaging & Shipping

Company Profile

Our Advantages

 

Accessories for 300 Series

FAQ

1.Q:ls your company a trader or manufacturer?
A:We are the manufacturer.
2.Q:Can you supply customize service?
A:Yes,we can customize the undercarriage according to you demand And OEM is also available.
3..Q: How’s your products?
A:We have professional engineers and experienced team.And with many years experience in this field,our product are wildly welcomed by many customers

4.. Q:How’s your price?
A:Our price is based on the quality, we give the competitive price to every customer! Here you can own Europe quality on Chinese price

5.. Q:How’s your after-sale service?
A:we can give you 1 years after sales warranty, and any quality problem caused by manufacturing defects can be unconditionally interchanged into a new one.

6:Q What’s your MOQ?
A: 1 set
7. Q:How to place order?
A:ln order to recommend a suitable drawing and quotation to you,we need to know:
1.Complete model no.
2.Output shaft form
3.Matching motor no.
4.Ratio
5.With or without brake 
 

Application: Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Spur Gear
Step: Three-Step
Customization:
Available

|

Customized Request

gearbox

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Standard High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor   best automatic gearbox	China Standard High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor   best automatic gearbox
editor by CX 2023-07-07

China Standard Speed Reducer High Torque Precision Planetary Gearbox wholesaler

Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Advertising Company
Gearing Arrangement: Planetary
Output Torque: 40N.M
Input Speed: 5000rpm
Output Speed: 500rpm
Application: automobile assembly
Ratio: 4:1/5:1/7:1/10:1
Material of Housing: Metal
Type: KTP060-L1-10
Certificate: ISO9001
Mounting Position: Vertical (flange Mounted)
Warranty: 18 months
Heat treatment: Gear Grinding
Packaging Details: Inside:carton boxes Outside:wooden cases

Precision Transmission Parts planetary gear for Yaskawa robot arm

Planetary Gearbox

Efficiency
>=97%

Housing material
SCM415

Gear material
SCM415

Surface hardness of gears
60±2HRC

Input / Output shaft material
SCM415

Machining precision of gears
DIN6 Grade

Lubricating oil
KLUBER

Heat treatment
Carburizing, carbonitriding, brilliant quenching

Brand of bearings
NSK/NTN

Brand of oil seal
SKF/TTO

Noise (MAX)
60-70dB

Temp. rise (MAX)
70℃

Oil Temp. rise (MAX)
40℃

Vibration
≤15μ 12v 24v Brushless DC Stepless Speed Motor Bldc Fan Motor Micro Motor Permanent Magnet Voltage Control0-5vdc Ie 3 for Solar Fan m

Main Features:
High rigidity:Carburizing, carbon nitrogen co-carburizing, brilliant quenching heat treatment, the advantages of high productivity, good quenching.SCM415 steel from Japan is used as raw material.
High precision:Adopt Japanese CZPT and HAMAYI advanced equipment.Quality and technology are strictly controlled.
High torque:(1)Front shell and tooth ring adopt integral design(2)Integrated design of planetary frame and output shaft(3)Bearing long span design, ensure the output load capacity(4) Full needle rolling, increase contact surface, increase output torque(5)Input flange interchangeability, ensure the exchange cycle(6) Modular design of motor connection plate and axle liner
Low noise:The helical tooth surface is modified for tooth shape and leadReduce the impact and noise of gear on the input and outputIncrease gear service life
Long life:NSK/NTN bearing:Steel: Japan steel (SCM415)Grease: KLUBEROil seal: SKF/TTO

Production Equipment Checkout Equipment Customers Our Company Related Products KAE series planetary gearbox91.8% Response Rate
KAB series planetary gearbox91.8% Response Rate
KVB series planetary gearbox91.8% Response Rate
Packing & Delivery

Packaging

Size
Actual cargo size

Weight
Actual cargo size

Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries, Xihu (West Lake) Dis.o KHangZhou high torque 10Nm 60MM ratio101 planetary speed reducer gearbox nema 24 stepper motor the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

FAQ 1. How to choose a gearbox which meets our requirement?You can refer to our catalogue to choose the gearbox or we can help to choose when you providethe technical information of required output torque, output speed and motor parameter etc.2. What information shall we give before placing a purchase order?a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.b) Housing color.c) Purchase quantity.d) Other special requirements.3. What industries are your gearboxes being used?Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, Drive shaft assembly parts For Nissan J10Qashqai 2.0 MTL C-NI073-8H logistics and etc.4. Do you sell motors?We have stable motor suppliers who have been coperating with us for a long-time. They can provide motorswith high quality.
Contact us New blueprint new base.We wish to established common development with customers worldwide.

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Standard Speed Reducer High Torque Precision Planetary Gearbox  wholesaler China Standard Speed Reducer High Torque Precision Planetary Gearbox  wholesaler

China Good quality ZD Low Backlash High Torque Helical Gear Right Angle Planetary Speed Reducer Gearbox with Great quality

Item Description

Product Assortment

                 Planetar y gearbox is a kind of reducer with vast flexibility. The internal gear adopts lower carbon alloy steel carburizing quenching and grinding or nitriding approach. Planetary gearbox has the characteristics of tiny composition dimensions, massive output torque, large speed ratio, higher effectiveness, protected and dependable performance, and so forth. The internal equipment of the planetary gearbox can be divided into spur equipment and helical equipment. 

• Model Choice

Our skilled revenue representive and technological team will select the right model and transmission remedies for your usage rely on your certain parameters.

• Drawing Ask for

If you require a lot more solution parameters, catalogues, CAD or 3D drawings, please speak to us.

• On Your Want

We can modify normal merchandise or personalize them to meet your certain wants.

Variety Of Planetary Gearbox

Other Goods

Business Profile

Gearboxes go by many different names, including gear drives, pace reducers, equipment reducers, velocity reducers, and gear motors. All phrases are utilised interchangeably when referring to inline equipment reducers. Our stock involves a vast variety of gear reducers for large speed, substantial precision apps with input speeds up to 4000 RPM.
Equipment reducers are also named reducers. Mechanical equipment, by both of these two names, are designed to minimize the power transferred among the motor and the machine in between the rotational speeds (revolutions for each minute). The reducer successfully reduces the rotational velocity created by the motor, thus controlling the pace at which the equipment runs and rising the torque developed by the motor. Multiplying the torque developed by the motor raises the machine’s accessible electrical power – a procedure acknowledged as “mechanical dominance”. In a larger context, equipment reducers are basically resources used to improve the effectiveness of equipment operation.

China Good quality ZD Low Backlash High Torque Helical Gear Right Angle Planetary Speed Reducer Gearbox     with Great quality

China Hot selling Zd 060mm Zb Series 40~60nm Torque High Precision and Small Backlash Planetary Gearbox with high quality

Solution Description

ZD 060mm ZB Series 40~60nm Torque Higher Precision and Modest Backlash Planetary Gearbox 

The higher-precision planetary gearbox adopts helical equipment design and style, and is utilised in various manage transmission fields with servo motors, this kind of as precision equipment equipment, laser cutting tools, battery processing tools, and so forth. It has the positive aspects of input and output built-in framework, huge torque and higher precision. The backlash of the ZB collection is much less than 3 arc.min and the reduction ratio addresses 3~100.

The Product Advantages of Planetary Gearbox:
1.Versatile construction style, in line with different doing work problems.
2.Ring equipment processing technological innovation: Utilizing internal gear slotting device and hobbing equipment the precision of ring equipment following processing can achieve GB7.
three.Hardened gear secondary scraping engineering: secondary higher-speed dry slicing of gear gets rid of gear deformation brought on by warmth remedy. Gear accuracy can achieve GB6.
4.Dependable backlash testing.

How to Read through:
060ZB 20 ( ) (S1) -750 T1
a b c d e f g

a Frame Measurement 060 =060mm
b Series code: ZB Square mounting flange collection
c Reduction Ratio Solitary Phase: 3,4,5,6,7,8,9,ten
Two Levels: 15,twenty,twenty five,thirty,35,40,45,50,sixty,70,80,ninety,100
d Backlash One Phase: 3arc.min
Two Phases: 5arc.min
e Enter shaft sort S1: Locking with locking ring (Irrespective regardless of whether the motor with keyway can use it.)
S2: Locking with keyway (Enter shaft with essential)
A: Other varieties (Please make contact with with us)
f Applicable servo motor energy (W),Remember to get in touch with us for particular energy
g Please get in touch with us for the mouting variety of the flange

Spesifications & Particulars

Merchandise Sort Unit Quantity Of Phase Reduction Ratio 060ZB 060(A)ZB
Rated Output Torque N.M 1 3 fifty five /
four 50 /
five sixty /
6 fifty five /
7 50 /
8 45 /
nine forty /
ten 40 /
2 fifteen fifty five 55
twenty 50 fifty
twenty five sixty sixty
30 fifty five fifty five
35 50 50
40 forty five 45
forty five forty 40
fifty sixty 60
60 55 fifty five
70 fifty 50
eighty forty five forty five
ninety 40 forty
one hundred 40 40
Allowable radial force N 1,2 three~one hundred 1530 1530
Allowable axial drive 1,2 3~a hundred 765 765
Complete Load Efficiency % 1 three~10 ≥97% ≥97%
2 fifteen~a hundred ≥94% ≥94%
Backlash arc.min 1 3~10 ≤3 /
2 15~a hundred / ≤5

Dimensions(One-stage, Reduction Ratio i=3~ten, Device: mm):

Merchandise sort D1 D2 D3h6 D4g6 D5 D6 L1 L2 L3 L4 L5 L6 L7
060ZB 70 five.5 16 fifty M5X0.8P 80 60 37 seven 28 twenty five two six
L8 L9 C1 C2 C3 C4 C5G6 C6 C7 C8 C9 B1h9 H1
sixty five.five 12.five 70 M5X0.8P *≤14/≤16 35 fifty 8 60 19.five 122 5 eighteen

*C3≤16 is avialble for 060ZB ratio 5 and ratio

Dimensions(Two-stage, Reduction Ratio i=fifteen~one hundred, Unit: mm):

Item kind D1 D2 D3h6 D4g6 D5 D6 L1 L2 L3 L4 L5 L6 L7
060AZB 70 five.five 16 50 M5X0.8P 80 sixty 37 7 28 twenty five two 6
L8 L9 C1 C2 C3 C4 C5G6 C6 C7 C8 C9 B1h9 H1
102.5 twelve.5 70 M5X0.8P ≤14/≤16 35 50 8 sixty 19.five 159 5 eighteen

 

 

 

Mechanism

Double assist mechanism
1.The planetary gear is put in the center of the output shaft.
2.The output shaft bearing is placed at each ends of the planetary gear.
three.The enter shaft is positioned inside of the output shaft.
four.built-in CZPT solar gear.

Compact output shaft mechanism
It adopts the design of output shaft built-in system, compact construction, higher rigidity, and it can endure massive influence. Place the enter CZPT and the sunshine gear at the centre of the output shaft to improve the concentricity of the elements, therefore properly managing the gear clearance and improving the backlash of the total gearbox.
 

Construction

Entire needle construction
The internal bearing of the planetary equipment adopts a entire-needle design, the interior gap is created by a grinding process, the surface hardness is HRC60, and the cylindricity is much less than .003mm.

Ring equipment structure
The integral construction of the ring gear and the output flange enhances its rigidity and lowers misassembly.

 

Business Application Circumstance

The image displays the application of ZB sequence planetary gearboxes in Panel noticed

In addition, ZB collection planetary gearboxes are also widely utilised in CNC pipe bending device, rotary printing, Die reducing, CNC spring grinding machine, CZPT ending machine and other industries.

 


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Firm Profile

Shipping and delivery

Our Companies

one.Maintenance time & Warranty: one calendar year soon after leaving factory.

2.Other provider: Like modeling choice guidebook, set up information, and dilemma taking pictures guidebook, and many others.

FAQ

Q: What’re your primary merchandise?
A: We presently generate Brushed DC Motors, Brushed DC Equipment Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, Large Precision Planetary Gearbox and Precision Cycloidal Gearbox and so on.. You can check the specs for over motors on our web site and you can electronic mail us to advise essential motors for every your specification also.

Q: How to select a appropriate motor or gearbox?
A:If you have motor photographs or drawings to demonstrate us, or you have thorough technical specs, these kinds of as, voltage, velocity, torque, motor dimension, operating method of the motor, required lifetime and noise degree and so forth, please do not hesitate to let us know, then we can recommend suited motor for each your ask for appropriately.

Q: Do you have a tailored provider for your normal motors or gearboxes?
A: Of course, we can customize per your ask for for the voltage, velocity, torque and shaft dimensions/condition. If you need to have added wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it as well.

Q: Do you have an person layout service for motors?
A: Of course, we would like to design and style motors individually for our clients, but some sort of molds are necessory to be developped which may possibly need exact cost and design charging.

Q: What’s your direct time?
A: Typically speaking, our normal common product will need to have 15-30days, a bit for a longer time for custom-made merchandise. But we are very adaptable on the guide time, it will count on the specific orders.

 

Planetary gearboxes are used in numerous events the place higher effectiveness and substantial reduction ratio are essential in a tiny space. Featuring substantial precision and large torque-to-quantity ratio, it is best for torque improve, deceleration, exact positioning and control of regenerative machinery. To ensure that the chosen planetary gearbox is the very best in shape for your software, it is critical to contemplate parameters these kinds of as torque, backlash and equipment ratios when choosing a planetary gearbox.
Gear reducers are also named reducers. Mechanical add-ons, by either of these two names, are created to lessen the energy transferred amongst the motor and the device in between the rotational speeds (revolutions per minute). The reducer properly decreases the rotational pace developed by the motor, therefore controlling the speed at which the equipment runs and growing the torque made by the motor. Multiplying the torque developed by the motor increases the machine’s available electrical power – a approach acknowledged as “mechanical dominance”. In a greater context, equipment reducers are generally resources utilised to enhance the performance of tools operation.

China Hot selling Zd 060mm Zb Series 40~60nm Torque High Precision and Small Backlash Planetary Gearbox     with high quality

China manufacturer Hot Item Flange Mounted High Torque Spn Planetary Gearbox with Hot selling

Item Description

Solution Description

Item Parameters

Packaging & Shipping and delivery

Organization Profile

These compact, light-weight, minimal backlash inline equipment reducers ended up originally developed for encoder apps. They are also suitable for a lot of other generate systems. Encoder equipment reducers have a quite low minute of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two body measurements are obtainable with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are obtainable from stock.
The phrase “gearbox” is used to refer to any device that connects a motor to a device and consists of a series of gears, also acknowledged as a equipment set. It receives the principal enter velocity from the motor and changes it to a diverse output speed making use of its gears. Various types and combos of gears serve distinct reasons. The kinds of gears discovered in gearboxes contain spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency efficiency of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input source to the velocity of the output source

China manufacturer Hot Item Flange Mounted High Torque Spn Planetary Gearbox     with Hot selling