China High Precision 1.6~157kw Parallel Shaft Reduction Gearbox Made in China gearbox drive shaft

Solution Description

High Precision 1.6~157kw Parallel Shaft Reduction Gearbox Created in China

Components:

1. Housing: Nodular Forged Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Content: 20CrMnTi
four. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-sixty two, Internal Hardness: HBS156-207
6. Gears Accuracy: 6 Class
seven. Shafts Material: 40Cr
8. Enter Configurations:
Keyed Strong Shaft Enter
IEC Normalized Motor Flange
nine. Output Configurations:
Keyed Hollow Shaft Output
ten. Oil Seal: ZheJiang SOG
11. Bearings: NSK, SKF,  , HRB, ZWZ, LYC
twelve. Spare Elements: Torque arm, Optional Backstop

The characteristics of ATA shaft mounted gearbox:
Mounting Kind: Tie rod Hanging shaft mounted
Output Shaft: Solitary key hollow shaft, each and every model can select 3 hollow diameter at most.
Gearbox Housing: Tough Iron Metal, can be utilised outside the house.
Anti-slip system: Can fit for any design, It really is extremely practical to be mounted.

The servicing of ATA shaft mounted gearbox:
one. Just before beginning the reducer must be crammed of N159 or N220 extreme stress industrial gear oils, till the gearbox oil shows an intermediate position
2. Following 3 months running, the gearbox need to have to change oil, interest it need to be particles inside of the machine rinse prior to adding new oil.
3. At the reducer hollow shaft finishes and generate pulley stop gland plate have to mounted with locking screws.
4. The reducer pulley and the motor pulley need to be parallel when they are put in and the belt tightness need to be moderate.
 

Rated Energy
 
one.1~193KW
Intput Velocity
 
500~1400r/min
Output Speed
 
twenty five~300r/min
Ratio
 
IN=5….31.5
Set up Kind
 
Shaft mounted

The designs of ATA shafted mounted gearbox:
1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Gearbox Parameters:

Designs Output Bore Dia. Optimum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

seven

10

12.five

fifteen

twenty

twenty five

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

Item pictures:

Merchandise application:

Our company :
AOKMAN was launched in 1982, which has a lot more than 36 many years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare areas.
We can offer the appropriate remedy for uncountable purposes. Our products are commonly employed in the ranges of metallurgical, metal, mining, pulp and paper, sugar and alcoholic beverages marketplace and numerous other kinds of devices with a strong existence in the international industry.
AOKMAN has become a reliable provider, CZPT to offer substantial top quality gearboxes.With 36 several years experience, we guarantee you the utmost trustworthiness and safety for equally item and companies.

Consumer going to:

Our Companies:

Pre-sale services one. Pick equipment design.
two.Design and style and manufacture products in accordance to clients’ special prerequisite.
3.Practice technological individual for customers
Services in the course of marketing 1.Pre-check and take merchandise forward of supply.
two. Support clients to draft fixing plans.
After-sale services one.Assist clientele to get ready for the first construction scheme.
2. Teach the 1st-line operators.
three.Take initiative to eliminate the trouble swiftly.
four. Give complex exchanging.

FAQ:
1.Q:What sorts of gearbox can you generate for us?
A:Major products of our organization: UDL collection velocity variator,RV collection worm equipment reducer, ATA sequence shaft mounted gearbox, X,B collection equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, a lot more
than 1 hundred models and countless numbers of specs
two.Q:Can you make as for every custom drawing?
A: Indeed, we offer you personalized services for clients.
3.Q:What is your conditions of payment ?
A: 30% Progress payment by T/T right after signing the agreement.70% prior to shipping
4.Q:What is your MOQ?
A: 1 Set

If you have any desire for our items please truly feel totally free to speak to me

US $50-3,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Parallel
Gear Shape: Helical Gear
Step: Single-Step

###

Customization:

###

Rated Power
 
1.1~193KW
Intput Speed
 
500~1400r/min
Output Speed
 
25~300r/min
Ratio
 
IN=5.0…31.5
Installation Form
 
Shaft mounted

###

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

7

10

12.5

15

20

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $50-3,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Parallel
Gear Shape: Helical Gear
Step: Single-Step

###

Customization:

###

Rated Power
 
1.1~193KW
Intput Speed
 
500~1400r/min
Output Speed
 
25~300r/min
Ratio
 
IN=5.0…31.5
Installation Form
 
Shaft mounted

###

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

7

10

12.5

15

20

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China High Precision 1.6~157kw Parallel Shaft Reduction Gearbox Made in China     gearbox drive shaft	China High Precision 1.6~157kw Parallel Shaft Reduction Gearbox Made in China     gearbox drive shaft
editor by czh 2022-12-23