China Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox comer gearbox

Item Description

Polytek co-rotating twin-screw extruders are made for optimum reliability, simplicity-of-use and overall flexibility. We provide turn-key resolution for all sorts of materials compounding apps.

we are proud to introduce our PTH collection extruder which equiped with high torque and high pace gear box, desinged with specific torque of

12Nm/cm3 to accomplish large screw filling rate, which benefits in a reduce of soften temperature, as a result strengthening compound top quality.

what is twin screw extruder 

Co-rotating twin-screw extruder : Due to the co-rotating twin-screw has the opposite speed at the meshing stage, 1 screw pulls the substance into the meshing gap, and the other screw pushes the materials out of the hole, ensuing in materials from 1 screw turns to the other screw and advances in a “∞” shape. Considering that the gap of the meshing zone is small, the speed of the meshing screw and the groove are opposite in path, so that the chopping speed is large, and the self-cleaning influence is good, that is, any gathered material adhering to the screw can be scraped off, thereby The residence time of the content is really limited, so the twin screw extruder is largely utilised for compounding and pelletizing .

Polytek also have 2 phase extruder for PVC compound and higher filler masterbatch extrusion.

Technological Data of PTH Extruder
 

Design Torque/Shaft(Nm) Screw Diameter(mm) Max.Screw Pace(RPM) Motor Electrical power(Kw) Potential(Kg)
PTH-twenty forty 22 600 five.five fifteen
PTH-25 110 25 900 22 90
PTH-35 320 36 900 75 280
PTH-fifty 890 fifty one 900 two hundred 800
PTH-65 1690 sixty two 900 355 1400
PTH-75 2590 seventy one 900 550 2200
PTH-ninety six 5690 ninety four 600 710 4000
PTH-one hundred thirty five 7160 132 four hundred 600 3500
PTH-165 14300 one hundred sixty five 400 1200 5000

Building :

The Applications of Co-rotating Twin Screw Extruder

1.Glass fiber reinforced, fuel barrier palletizing (For illustration PA6, PA66, PET, PBT, PP, and Laptop bolstered flame retardant)
two.Highly crammed substance granulation (For case in point PE, PP filled with 75%CaCo)
three.Granulation of heat-sensitive materials (For case in point PVC, XLPE cable material)
four.Intense shade masterbatch (For illustration stuffed with fifty% shade powder)
5.Antistatic masterbatches, alloys, coloring, minimal-fill co-mingling granulation
six.Cable material granulation (For illustration sheathing material and insulation material)
seven.XLPE pipe materials granulation (For illustration masterbatches for hot h2o crosslinking)
8.Thermoset plastic compounding and extrusion (For illustration phenolic resin, epoxy resin, and powder coating)
9.Very hot melt adhesive, PU reactive extrusion palletizing (For illustration EVA very hot soften adhesive and polyurethane)
10.K resin, SBS de-risky granulation
 

Spare areas and provider, we are not only selling machine, but also our knowledge and provider

Owe to abundant theoretical information and expertise in compounding fifield, we can provide best resolution to meet customer’s requirement, not only for regional extruders. We can also offer regular areas of Coperion, Berstoff, JSW, Toshibar, Steer and so on.

About Polytek
 

POLYTEK Clever Equipement Co., Ltd. is a committed in plastic extrusion and recycling technological innovation R & D, to give for consumers compounding/plastic pipe/profile/sheet/board extrusion & squander plastic washing recycling devices, which will meet up with need of ISO 9001 and CE. With numerous patent systems, we can offer customized remedy for all kinds need, which will be secure, best functionality, and aggressive price tag .We have 3000m2 plant and over thirty employs, which includes a strong crew of complex style and right after sale service, which will insure the quick motion to customer’s requirement.

Certification For PTH Extruders

Much more Equipment for various polymer compound

Air cooling conveyor Belt

twin screw extruder

Two phase extruder

Getting from CZPT is only the commencing of our connection. We are committed to the achievement of our clients

and we help you and your products all through the life of your expense. We give expertise with preventative

servicing plans, CZPT and wellness checks, and coaching solutions so that you can target on what you do very best: promote your solution.

To Be Negotiated 1 Set
(Min. Order)

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After-sales Service: 24 Hours on Call
Warranty: 12 Months
Type: Twin Screw Extruder for Compouding
Plastic Processed: PP PE Pet PC ABS TPR TPE TPU TPV PVC
Product Type: Granulating Extruder
Feeding Mode: Multiple Feed

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Model Torque/Shaft(Nm) Screw Diameter(mm) Max.Screw Speed(RPM) Motor Power(Kw) Capacity(Kg)
PTH-20 40 22 600 5.5 15
PTH-25 110 25 900 22 90
PTH-35 320 36 900 75 280
PTH-50 890 51 900 200 800
PTH-65 1690 62 900 355 1400
PTH-75 2590 71 900 550 2200
PTH-96 5690 94 600 710 4000
PTH-135 7160 132 400 600 3500
PTH-165 14300 165 400 1200 5000

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Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

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Air cooling conveyor Belt

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

twin screw extruder

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

Two stage extruder

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

To Be Negotiated 1 Set
(Min. Order)

###

After-sales Service: 24 Hours on Call
Warranty: 12 Months
Type: Twin Screw Extruder for Compouding
Plastic Processed: PP PE Pet PC ABS TPR TPE TPU TPV PVC
Product Type: Granulating Extruder
Feeding Mode: Multiple Feed

###

Model Torque/Shaft(Nm) Screw Diameter(mm) Max.Screw Speed(RPM) Motor Power(Kw) Capacity(Kg)
PTH-20 40 22 600 5.5 15
PTH-25 110 25 900 22 90
PTH-35 320 36 900 75 280
PTH-50 890 51 900 200 800
PTH-65 1690 62 900 355 1400
PTH-75 2590 71 900 550 2200
PTH-96 5690 94 600 710 4000
PTH-135 7160 132 400 600 3500
PTH-165 14300 165 400 1200 5000

###

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

###

Air cooling conveyor Belt

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

twin screw extruder

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

Two stage extruder

Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox     comer gearbox	China Factory High Torque Plastic Twin Screw Extruders Granulator Gearbox     comer gearbox
editor by czh 2022-12-01